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5400 & 8400 Series Pumps

CheckPoint 5400 & 8400 Series Pumps are pneumatically driven, reciprocating positive-displacement pumps specifically developed to handle challenging continuous chemical injection applications. The 54/84 can produce flow rates exceeding 19 GPM (72 L/MIN), and can handle pressures up to 20,000 PSIG (1,380 BARG). Introduced in 2001, the Series 54/84 has emerged as the proven, no-compromise workhorse in mission-critical injection applications around the world. In high-rate, continuous pumping applications where reliability is a principal consideration, this is your go-to pump.

  • FLOW RATE
    0.83 - 1,160 USG/H
    (3.14 - 4,390.60 L/H)
  • PRESSURE
    0 - 20,000 PSIG
    (0 - 1,379 BARG)
  • APPLICATIONS
    • Methanol
    • Drag Reducer
    • Polymer
    • Corrosion Inhibitor
    • Acids and Bases
    • Many others
  • HIGHLY RELIABLE
    Proven design offering “order of magnitude” reliability improvement.
  • PRECISE METERING
    Accuracy and repeatability are highest in the industry.
  • CHEMICAL RESISTANCE
    All wetted parts are 316L SS, ceramic, and inert elastomers like PTFE (Teflon®) and perfluoroelastomer (Kalrez®) with Hastelloy and Super Duplex optional. Fully NACE compliant.
  • SERVICE
    CheckPoint specializes in aftersales support and service.
  • WARRANTY
    One full year on all our products.
 
additional info:
Performance Data
Gas Recovery Option
Flow Curves
Gas Consumption
Certified Drawings
Operating Manual - Parts List
Sales Brochure

HIGH ACCURACY - CONTINUOUS INJECTION
The 54/84 was developed for continuous, accurate injection in harsh offshore and remote locations. It’s for serious, mission-critical chemicals like methanol, drag reducer, and other expensive, hazardous, and corrosive production chemicals. From the materials of construction, to the isolated chemical head, to the switching valve, everything has been built to optimize chemical injection applications which require accuracy and continuous reliability. No compromises were made anywhere along the line because these applications are too important to leave to “pressure test” pumps that are not built for continuous use, consistent pumping rate, or challenging chemical services.
INDUSTRIAL STRENGTH CONSTRUCTION
Standard wetted components are 316L SS with ceramic coated wear parts for nearly infinite life. Hastelloy and Super Duplex stainless steel are also available. Wetted seal materials are all chemically inert PTFE and perfluorelastomer. All materials of construction are compatible with sour gas to NACE MRO175/ISO 15156. The entire pump is over-designed to a 6x safety factor, ensuring it will last for many years in the harshest conditions. There are no springs or diaphragms to wear and break, no parts to slowly weaken and cause rate variation over time. There are no spring-loaded seals, no pneumatic relays, and fewer moving parts than any other pneumatic pump.
EXHAUST GAS RECOVERY
No other pneumatic pump can recover exhaust gas under significant back pressure. This enables customers to re-use the gas after it has powered the pump. Consider the environmental benefits – as well as the cost savings – achieved by re-routing the spent drive gas to the suction side of a gas compressor rather than releasing valuable production into the atmosphere. Customers are also using this unique feature to lower gas emissions while powering thermoelectric generators, feeding catalytic heaters, and running them inside enclosures while venting externally, among other uses.
“PLUG & PLAY” PACKAGES FOR SALE OR RENTAL
5400 & 8400 plug and play packages CheckPoint provides 5400 & 8400 Series pumps with all necessary components, including gauges, pipework and drip pan, pulsation control, etceteras, within a standard or custom package optimized for reliable performance and ready to work on delivery. Over 80% of all 5400 and 8400 pumps CheckPoint ships are in a package rather than as a loose pump.
UNIQUE CONTROLLER MECHANISM
The CheckPoint pneumatic shuttle valve controller is integral and contains three highly durable moving parts, no springs, and no diaphragms. By comparison, most other controllers are external, bulky, and contain a multitude of springs, valves, and assorted seals and diaphragms. Some pumps with larger piston diameters also require an additional “pneumatic relay” with yet more parts. Other pump companies have internal controllers, but all contain a multitude of small, sensitive components. No CheckPoint pump has any spring, diaphragm, or other small, sensitive component susceptible to premature failure.

Performance Data : 5400 & 8400



  54XX
  08 12 16 28 40
Plunger Diameter (IN) 1/2 3/4 1 1-3/4 2-1/2
  (MM) 12.7 19.2 25.4 44.5 63.5
Supply Pressure PSIG   (MIN) 50 50 50 50 50
  (MAX) 200 200 200 200 200
BARG   (MIN) 3.5 3.5 3.5 3.5 3.5
  (MAX) 13.8 13.8 13.8 13.8 13.8
Flow Rate USG/H   (MAX) 26.5 122 175 640 1,107
  (MIN) 0.83 3 4.8 19 36
  L/H   (MAX) 100 454 662 2,422 4,190
  (MIN) 3.14 11 18 72 136
Discharge Stall Pressure (PSIG) 15,000 6,500 5,200 1,775 650
Cycle Rate / Minute (MIN/MAX) 4/120 4/120 4/120 4/120 4/120
Turndown Ratio  
30

30

30

30

30
Piston Diameter (IN) 5 5 5 5 5
  (MM) 127 127 127 127 127
Stroke Length (IN) 4 4 4 4 4
  (MM) 102 102 102 102 102
Weight (LBS) 169 168 165 165 165
  (KGS) 77 76 75 75 75
Height (IN) 19.55 19.55 19.55 19.55 19.55
  (MM) 497 497 497 497 497
Volume / cycle ( IN3) 0.72 2.49 4.53 16.22 30.44
@ 0 disch (CC) 11.80 40.80 74.23 265.80 498.82
Power Amplification Ratio   96 43 24 8 4


  84XX
  08 12 16 28 40
Plunger Diameter (IN) 1/2 3/4 1 1 3/4 2 1/2
  (MM) 12.7 19.2 25.4 44.5 63.5
Supply Pressure PSIG   (MIN) 50 50 50 50 50
  (MAX) 200 200 200 200 200
BARG   (MIN) 3.5 3.5 3.5 3.5 3.5
  (MAX) 13.8 13.8 13.8 13.8 13.8
Flow Rate USG/H   (MAX) 15.2 56 87.75 327 654
  (MIN) 0.82 3 3.7 17 35
  L/H   (MAX) 58 212 332 1,238 2,475
  (MIN) 3 11 14 64 132
Discharge Stall Pressure (PSIG) 20,000 20,000 12,750 4,000 2,075
Cycle Rate / Minute (MIN/MAX) 4/65 4/65 4/65 4/65 4/65
Turndown Ratio  
21

21

21

21

12
Piston Diameter (IN) 8 8 8 8 8
  (MM) 203 203 203 203 203
Stroke Length (IN) 4 4 4 4 4
  (MM) 102 102 102 102 102
Weight (LBS) 205 204 201 201 201
  (KGS) 93 92 91 91 91
Height (IN) 19.55 19.55 19.55 19.55 19.55
  (MM) 497 497 497 497 497
Volume / cycle ( IN3) 0.72 2.49 4.53 16.22 30.44
@ 0 disch (CC) 11.80 40.80 74.23 265.80 498.82
Power Amplification Ratio   252 112 63 21 10
Discharge Stall Pressure (PSIG) 20,000 20,000 12,800 4,157 2,037




flow curves : 5400 & 8400